Rock Island Arsenal, Ill. – The c and Technology Center has reached a remarkable milestone, setting a new benchmark in its foundry operations. On June 6, 2024, the team successfully poured the largest part produced in at least two decades, if not ever—a monumental achievement that underscores the facility's advanced capabilities and commitment to excellence.
“This is a proud moment for all of us at RIA-JMTC,” said Jamie Morris, division chief of hot metals. “Producing such a massive part required precise coordination, advanced technology, and a relentless commitment to quality. This achievement is a testament to our team’s skill and dedication.”
The historic casting, a pintle system for a lock and dam in Pennsylvania for the Corps of Engineers, weighs an impressive 7,125 pounds. The mold for the massive casting comprised 16 distinct pieces, all of which were sand-printed at RIA-JMTC. The cutting-edge technique allowed for the precise creation of intricate mold components and enhances the accuracy of the final product. It also significantly reduces production time compared to traditional methods.
“The successful pouring of the pintle system showcases our capability to handle large-scale projects with precision,” Shane Mattson, laboratory and process development and foundry production controller said. “The integration of sand printing technology has revolutionized our approach, allowing us to meet and exceed the high standards required for such critical components.”
The team dedicated eight days to meticulously print all the components necessary for the mold, culminating in this significant accomplishment. The result is a part that not only meets but exceeds the stringent specifications set by the Corps of Engineers.
“This project was a significant undertaking, and our team rose to the challenge admirably,” Silas Gambleton Jr., RIA-JMTC foundry branch chief added. “Their hard work and collaboration have paid off in a big way, and we couldn’t be more thrilled with the outcome.”
The successful production of the pintle system is more than just a technical achievement; it represents the innovative spirit and operational excellence that define RIA-JMTC. The factory’s ability to produce such a large and complex part highlights its strategic importance to the joint force and global combatant command, including the Department of Defense and the Department of the Army.
“This milestone is a clear demonstration of our foundry’s advanced capabilities and our ongoing commitment to supporting critical infrastructure projects,” Mattson emphasized the broader implications of this success. “It reinforces our position as a leader in the industry and sets a new standard for future projects.”
As RIA-JMTC continues to push the boundaries of what is possible in foundry operations, the successful pouring of the pintle system serves as a reminder of the center’s rich history, its unwavering dedication to innovation, excellence and high-quality, on-time readiness solutions for the Warfighter while modernizing for the next fight.
“This achievement would not have been possible without the hard work and expertise of our entire team,” Morris said. “I am incredibly proud of what we have accomplished together and look forward to seeing what we can achieve in the future.”
The foundry team’s success with the pintle project not only showcases their technical prowess but also sets a high bar for future endeavors. It is a powerful example of what can be achieved through innovation, teamwork, and a steadfast commitment to excellence.
“Congratulations to everyone involved in making this happen,” Morris concluded. “This is a historic moment for RIA-JMTC, and it is a direct result of our collective effort and dedication. Keep up the great work!”
As RIA-JMTC celebrates this milestone, the center continues to look forward, ready to take on new challenges and achieve even greater successes in the future.
Source: www.army.mil/
